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UNPACKING INSTRUCTIONS Thank you for your continued interest in our products. Canadian Solar is committed to provide high quality and high performance solar modules to assist your PV business growth. This document provides unpacking instructions to our packaging solution for solar modules. Below you will find the 3 different packaging methods used for Canadian Solar modules. Reference the following correlation matrix to identify the packaging method corresponding to your specific module model. CS6R-MS Method A CS6R-T Method A CS6W-MB-AG Method A CS6W-MS Method A CS6W-T Method A CS6W-TB-AG Method A CS6.1-54TB Method A CS6.1-54TD Method A CS6.1-54TM-H Method A CS6.1-60TB Method A CS6.1-60TM Method A CS6.1-72TB Method B CS6.1-72TD Method B CS6.2-48TM-H Method A CS6.2-48TD Method A CS6.2-54TM Method B CS6.2-66HB Method B CS6.2-66HB-H Method B CS6.2-66HB-HP Method B CS6.2-66TB Method B CS6.2-66TB-H Method B CS6.2-66TB-H1 Method B CS6.2-66TB-HP Method B CS6.2-66TB-HR Method B CS6.2-66TM Method B CS7L-MB-AG Method C CS7L-MS Method C CS7L-T method C CS7L-TB-AG Method C CS7N-MB-AG Method C CS7N-MS Method C CS7N-TB-AG Method C 1. VERTICALLY PACKED ON THE LONG SIDE – METHOD A These unpacking instructions are applicable to the following module types listed below: Product Family Module Type HiKu6 CS6R-MS CS6W-MS BiHiKu6 CS6W-MB-AG TOPHiKu6 CS6W-TB-AG CS6.1-54TB CS6.1-60TB TOPBiHiKu6 Page 1 / 14 CS6R-T CS6W-T CS6.1-54TD CS6.1-54TM-H CS6.1-60TM CS6.2-48TD CS6.2-32TM CS6.2-36TM CS6.2-48TM CS6.2-48TM-H
1
2
Disconnect the three middle packing belts.
Remove the upper cover of the box, then disconnect the
vertical and upper horizontal packing belts, leave the bottom
one.
Hook & Loop of front
3
Tear apart the Hook & Loop from the upper of front
cover.
5
6
Before After
Two workers peel off the adhesive tapes at the two ends
of one module once a time, and the tapes need to be rolled
up as above picture.
Adhesive tapes
Adhesive tapes
4
Bend down the front cover along the middle cutting line.
Two workers take out the module from the box. Then repeat
step 5 and 6 to take out the other modules one by one.
Page 2 / 14 2.
VERTICALLY PACKED ON THE LONG SIDE – METHOD B
These unpacking instructions are applicable to the following module types listed below:
Product Family
Module Type
HiHero
TOPHiKu6
CS6.1-72TB
CS6.2-66TB
CS6.2-66TB-H
CS6.2-66TB-H1
CS6.2-66TB-HP
CS6.2-66TB-HR
TOPBiHiKu6
1
2
Cut all the straps outside the carton.
Remove the cover.
3
4
Remove the box by opening the Velcro on the diagonal
of the package.
5
6
Push the module against a firm and steady leaning
object (e.g., a wall, an unpacking rack, another well-
packed bracket assembly, etc.) and remove the
remaining packing tape.
CS6.2-66HB
CS6.2-66HB-H
CS6.2-66HB-HP
CS6.1-72TD
CS6.2-54TM
CS6.2-66TM
Remove the carton and remove the four horizontal
straps (marked in red) and one strap at each of the
yellow marked positions.
Two workers work together to remove components for
placement or installation.
Page 3 / 14
Schematic diagram of the unpacking rack
Attention:
If there is not a firm and steady leaning object, the
unpacking rack is an option. For detailed design
drawings, please connect with Canadian Solar technical
service team.
Page 4 / 14 3.
VERTICALLY PACKED ON THE SHORT SIDE – METHOD C
These unpacking instructions are applicable to the following module types listed below:
Product Family
Module Type
HiKu7
CS7L-MS
CS7N-MS
TOPHiKu7
CS7L-T
BiHiKu7
CS7L-MB-AG
CS7N-MB-AG
TOPBiHiKu7
CS7L-TB-AG
CS7N-TB-AG
Page 5 / 14 Step 01: Special instructions before unpacking
CS7N & CS7L modules are packed vertically in portrait orientation using an innovative packaging system.
1) For rooftop projects: NOTE! It is not allowed to carry the original unpacked pallet onto the roof. Please unpack
the pallet, take the modules out one by one, and then carry them to the roof horizontally as depicted in image A
or B shown as below, or other methods which ensure module safety.
2) For other projects: In case the modules are unpacked and laid horizontally on a flat surface, the number of
stacked modules should not be more than 18. Additionally it should be ensured that the modules rest on the
frame of the subjacent module.
3) Unpacking rack: an unpacking rack or tools must be used to ensure a safe unpacking of the modules. Safety
gloves, helmet and safety shoes should be worn during unpacking the modules.
Image A
Image B
Page 6 / 14 Step 02: Place the pallets on flat ground
Please place pallets on flat ground. Ground inclination should not exceed 4°.
Flat ground
× √
Please make sure the longer side
of the wooden pallet is parallel to
the slope
Attention:
In desert areas, special care should be taken to prevent the bottom sand from running off, in which case the
modules can tilt heavily or even collapse.
Inclination>4°
+
=
Unpacking rack
Modules and unpacking rack
Page 7 / 14 Step 03: Shipping and parts of unpacking rack
Take off the unpacking rack and then take out all parts of the rack listed below (unpacking rack attached on the
pallet or sent separately) :
Attached to pallet
Horizontally
Parts list of the unpacking rack:
Screw ×8
Lock for
Lock for
Stainless
Base
Vertical strut
Cross-bar
Inclined strut
crossbar
×1
×1
×1
steel tube
×1
wooden pallet
×2
×2
×2
(part②)
(part③)
(part④)
(part①)
(part⑤)
(part⑦)
(part⑥)
Page 8 / 14 Step 04: Assembling of unpacking rack
Assembling process:
Step 3.1: Insert cross-bar ④ into vertical strut ③.
Step 3.3: Put the crossbar side of inclined strut ① in the slot of the base ②. Align
the holes on both inclined strut ① and vertical strut ③. Insert stainless steel
tube ⑥ into the holes and fix with screws.
See step 7
See step 6
Step 3.2: Align the holes in vertical strut ③ with
those in base ②. Insert stainless steel tube ⑥ into
the holes and fix with screws.
Page 9 / 14 Step 05: Select the side to face the unpacking rack
Find the side with the printed logo of the unpacking rack and face it towards the rack.
Step 06: Select position based on different slope
Adjust the right angle of the rack according to the slope towards the side with the printed rack logo. Insert the
base lock ⑦ and secure with screws.
Position ① ② ③ ④
Attention:
•
The logo is only printed on one side of the
pallet
Attention:
•
The four position on the base correspond with
positions: ① = 0-2 degrees, ② = 4-6 degrees, ③ = 6-
8 degrees, ④ = 8-10 degrees of the slope
respectively
•
Suggested angle of module pallet range: 4-8°
Page 10 / 14 Step 07: Insert unpacking rack
Insert the unpacking rack from the side with the printed rack logo under the wooden pallet. Then, put the “L”
shape lock ⑤ into base ② of wooden pallet to prevent rack from moving away from the module pallet.
Attention:
•
No unpacking operation shall be carried out when the wind speed is above 40 km/h
•
Please save the lock for wooden pallet for repeated use.
Step 08: Remove the wrapping film
Tear off all the shrink-wrap film covering the box except for the top cover.
Step 09: Remove outer packing straps
Cut off all the packing straps outside the packing box.
“L” shape lock on the pallet foot
Attention:
•
Do not remove the wrapping film on the top cover,
and later remove it together with the top cover.
Attention:
•
Take additional care when cutting straps;
strap may recoil.
Page 11 / 14 Step 10: Remove the outside cardboard beams and topcover
Remove the cardboard beams on corners of the pallet, then use the cardboard beam to remove the top cover.
Step 11: Open the carton
Open the carton from the “Unpack here” corner. Fold the other three sides back.
Step 12: Remove the inner packing straps, push the modules towards the
unpacking rack
First, cut the horizontal straps and keep the vertical straps. Please stand on both sides of the pallet.
Cut 2 of the 4 vertical straps (on each side).
Push the modules to the rack, cut all remaining straps, and remove the tape.
Cut horizontal
straps
Attention:
•
Ensure no one else is standing next to the
pallet prior to removing the top cover.
Attention:
•
Please start with “Unpack here”.
•
The other three sides are suggested to be
torn off (when the wind is strong).
Attention:
•
Take additional care when cutting
straps; strap may recoil.
•
Please hold the pallet while cutting
the vertical straps
Cut 4 vertical
straps and push
modules to the
rack
Cut all the
straps
Page 12 / 14 Step 13: Take out the modules one by one
Once the package is opened, please take out modules one by one until empty.
Place the modules horizontally on the pallets:
Two wooden pallets can be jointed as below, and a carton padded above it.
Make sure the bottom module’s front side looks upwards, and the rest of the modules’ front side downward.
Note: For the rooftop project, it is recommended to order a special pallet for better placement and transportation.
Take precautions against rain and moisture.
Jointed wooden pallets
The bottom module’s front side should
Attention:
•
One person needs to hold the remaining vertical modules while
unpacking them.
•
Handle modules by holding on to both sides at the same time.
•
Separate remaining materials for proper recycling.
•
Do not remove the tape that secures connectors while
unpacking.
face upward
Page 13 / 14 Further information
Attention:
•
Please take photos and contact the local sales/customer service staff at first time if you encounter a damaged package
or modules or have any questions regarding the unpacking process, please feedback to the service mailbox,
service.ca@CSPowertech.com.
•
If the user does not unpack the module according to the steps specified in this manual, Canadian Solar shall not
assume any responsibility for any losses incurred therefrom including but not limited to personal and property
damage.
•
Please place the pallets on a flat area before unpacking.
•
Please wear gloves to prevent your hands from getting injured.
•
Do not unpack the whole box before taking out all the modules.
•
Two workers are required to unpack modules from the packing box. When handling modules always use both hands.
•
While unpacking according to part 2 of this instruction, if there is not a firm and steady leaning object, the unpacking
rack is an option. For detailed design drawings, please connect with Canadian Solar technical service team.
•
Schematic diagram of an unpacking rack
LEARN MORE
Unpacking video
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Canadian Solar Inc.
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March 2026. All rights reserved
Page 14 / 14