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Owner's Manual
Thank you for choosing Air Conditioners, please read this owner’s manual carefully before operation and
retain it for future reference. If you have lost the Owner’s Manual, please contact the local agent or visit
www.gree.com or sent email to global@gree.com.cn or electronic version.
GREE reserves the right to interpret this manual which will be subject to any change due to product
improvement without further notice.
GREE Electric Appliances, Inc. of Zhuhai reserves the final right to interpret this manual.
Ultra Heat GMV5
User Manual
Air Conditioners
Applicable Models:
GMV-48WL/B-T(U)
GMV-36WL/B-T(U) Gree DC Inverter Multi VRF System, with the most advanced technologies in the world, uses eco-friendly refrigerant R410A as its cooling medium. For correct installation and operation, please read this manual carefully. Before reading the manual, please note that: (1) Multi VRF system conforms to design standard: ARI 210240-2008 (2) To ensure safety when operating this system, please strictly follow the instructions in this manual. (3) The total capacity of running indoor units must not exceed that of the outdoor units. Otherwise, the cooling (heating) effect of each IDU would be poor. (4) Make sure that this manual is kept by direct operators and maintainers. (5) In case of malfunction, please examine the following items and contact our authorized service centers as soon as possible. 1) Nameplate (model, cooling capacity, product code, ex-factory date) 2) Malfunction status (detail description of conditions before and after malfunction occurs) (6) All units have been strictly tested and proved to be qualified before ex-factory. To avoid damage or operation failure which may be caused by improper disassembly, please do not disassemble units by yourself. If disassembly is needed, please contact our authorized service centers. (7) All graphics and information in this manual are only for reference. Manufacturer reserves the right for changes in terms of sales or production at any time and without prior notice. (8) Under the standby status, the unit will consume a little power for ensuring reliability of complete unit, maintaining normal communication and preheating refrigerant. When the unit won’t be used for a long time, cut off the power of the complete unit. However, please preheat it when operating the unit next time. Preface
1 Safety Precautions .......................................................................................................................................... 1 2 Product Introduction ...................................................................................................................................... 2 2.1 Names of Main Parts .......................................................................................................................... 3 2.2 Combinations of Indoor and Outdoor Units ........................................................................................ 3 2.3 Operating Range ................................................................................................................................ 3 3 Preparation before Installation ........................................................................................................................ 3 3.1 Standard Parts .................................................................................................................................... 4 3.2 Installation Site ................................................................................................................................... 4 3.3 Piping Work Requirements ................................................................................................................. 5 4 Installation Instruction ................................................................................................................................... 5 4.1 Dimension of Outdoor Unit and Mounting Hole ................................................................................. 6 4.2 Connection Pipe ................................................................................................................................. 7 4.3 Installation of Connection Pipe .......................................................................................................... 11 4.4 Disassembly of Compressor Feet .................................................................................................... 15 4.5 Leak Test, Vacuum Pumping, Refrigerant Adding ............................................................................ 16 4.6 Electric Wiring ................................................................................................................................... 20 5 Check Items after Installation and Test Operation ........................................................................................ 24 5.1 Check Items after Installation ........................................................................................................... 24 5.2 Trial Run ........................................................................................................................................... 25 6 Common Malfunctions and Troubleshooting ............................................................................................ 26 6.1 Check before Contacting Service Center ......................................................................................... 26 6.2 Normal Phenomenon........................................................................................................................ 27 6.3 Error Display ..................................................................................................................................... 28 7 Maintenance and Care .................................................................................................................................. 30 7.1 Outdoor Heat Exchanger .................................................................................................................. 30 7.2 Drain Pipe ......................................................................................................................................... 30 7.3 Notice before Seasonal Use ............................................................................................................. 30 7.4 Maintenance after Seasonal Use ..................................................................................................... 31 7.5 Parts Replacement ........................................................................................................................... 31 8 After-sales Service......................................................................................................................................... 31 Contents
1 Safety Precautions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. This mark indicates procedures which, if improperly performed, might lead to the death or serious injury of the user. This mark indicates procedures which, if improperly performed, might possibly result in personal harm to the user, or damage to property. NOTICE is used to address practices not related to personal injury. (1) Instructions for installation and use of this product are provided by the manufacturer. (2) Installation must be performed in accordance with the requirements of NEC and CEC by authorized personnel only. (3) For operating the air conditioner pleasantly, install it as outlined in this installation manual. (4) Connect the indoor unit and outdoor unit with the room air conditioner piping and cord available from our standard parts. This installation manual describes the correct connections using the installation set available from our standard parts. (5) Before installation, check the power cord if it complies with the power supply requirement on the nameplate. Make sure the power supply is safe. (6) This air conditioner must be properly grounded through the receptacle to avoid electric shock. The ground wire shouldn’t be connected with gas pipe, water pipe, lightning arrester or telephone line. (7) If refrigerant leaks while work is being carried out, ventilate the area. If the refrigerant comes in contact with a flame, it produces toxic gas. (8) Do not power on until all installation work is complete. (9) During installation, make sure that the refrigerant pipe is attached firmly before you run the compressor. Do not operate the compressor under the condition of refrigerant piping not attached properly with gas pipe and liquid pipe valve open. This may cause abnormal pressure in the refrigeration cycle that leads to breakage and even injury. (10) During the pump-down operation, make sure that the compressor is turned off before you remove the refrigerant piping. This may cause abnormal pressure in the refrigerant cycle that leads to breakage and even injury. (11) When installing and relocating the air conditioner, do not mix gases other than the specified refrigerant (R410A) to enter the refrigerant cycle. (12) If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to an abnormally high value and cause breakage, injury, etc. (13) This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. (14) Children should be supervised to ensure that they do not play with the appliance. (15) If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. (16) When installing, specialized parts and accessories must be used. Otherwise, it may result in water leakage, electric shock or fire hazard. (17) Diameter of power cord must be large enough. Damaged power cord or connecting wire must be replaced by specialized electric cable. (18) After the power cord is connected, please install the cover of electric box to avoid danger (19) Nitrogen must be charged according to technical requirements. (20) For units with wired controllers, do not connect power supply until the wired controller is well installed. Otherwise, the wired controller cannot be used. Ultra Heat GMV5 User Manual 1
Ultra Heat GMV5 User Manual (21) When installation is finished, please check and make sure the drain pipe, pipeline and electric wire are all well connected so as to avoid water leakage, refrigerant leakage, electric shock and fire hazard. (22) Do not extend fingers or objects into air outlet or return air grille. (23) If you use gas heater or petroleum heater in the same room, please open the door or window to maintain good air circulation, otherwise the room may be lack of oxygen. (24) Never start or stop the air conditioner by inserting or removing the power cord. (25) Do not turn off the air conditioner until it runs for at least 5 minutes. Otherwise, oil return of the compressor will be affected. (26) Children are not allowed to operate the air conditioner. (27) Do not operate the air conditioner with wet hands. (28) Please turn off and unplug your air conditioner before cleaning. Otherwise, it may cause electric shock or personal injury. (29) Do not spray water on the air conditioner or it will cause malfunction or electric shock. (30) Do not expose the air conditioner directly under damp or corrosive surroundings. (31) Connect power 8 hours before operation. Do not disconnect power when you want to stop the unit in a short period of time, e.g. in one night. (This is for protecting the compressor.) (32) Volatile liquid like thinner or gasoline will damage the appearance of air conditioner. (Please use soft dry cloth and wet cloth with mild detergent to clean unit’s outer case.) (33) Under cool mode, do not set the indoor temperature too low. Keep the difference between indoor temp and outdoor temp within 5℃(41℉). (34) If abnormal condition occurs (e.g. unpleasant smell), please turn off the unit at once and disconnect power supply. Then contact Gree authorized service center. If the air conditioner continues to operate despite of abnormal condition, it may be damaged and cause electric shock or fire hazard.) (35) Do not repair the air conditioner by yourself. Improper repair will cause electric shock or fire hazard. Please contact Gree authorized service center and ask professional technicians to repair it. (36) Gree Electric Appliances, Inc. of Zhuhai will not assume responsibility for any personal injury or property loss caused by improper installation, improper debugging, unnecessary repair or not following the instructions of this manual. 2 Product Introduction Gree Multi VRF System adopts inverter compressor technology. By changing the displacement of compressor, stepless capacity regulation within range of 15%~100% can be realized. Various product lineups are provided with capacity range from 36000Btu/h to 48000Btu/h, which can be widely used in residential, commercial and working area and especially applicable to places with big load change. Gree residential air conditioner is absolutely your best choice. 2
2.1 Names of Main Parts No. Name Motor Fan blade Electric box 2.2 Combinations of Indoor and Outdoor Units (1) See below the number of indoor units that can be connected to the outdoor unit. (2) The total capacity of indoor units should be within 50%~100% of the outdoor unit. Model Min sets of connectable IDUs Max sets of connectable IDUs GMV-36WL/B-T(U) 2 5 GMV-48WL/B-T(U) 2 6 (3) Outdoor units of DC Inverter Multi VRF System can be connected to various indoor units. When any one of the indoor units receives operating command, outdoor unit will start operation as per required capacity. When all indoor units stop, outdoor unit will be shut off. 2.3 Operating Range Cooling Outdoor temperature: 10℃～54℃(50℉~129℉) Heating Outdoor temperature: -35℃～27℃(-31℉~81℉) 3 Preparation before Installation NOTICE! Graphics here are only for reference. Please refer to actual products. Ultra Heat GMV5 User Manual GMV-36WL/B-T(U) GMV-48WL/B-T(U) Fig.1 assembly Gas pipe valve Liquid pipe valve 3
Ultra Heat GMV5 User Manual 3.1 Standard Parts Please use the supplied standard parts as required. No. Name Appearance Qty Remark 1 User Manual 2 Wiring (match with resistance) 3 Corrugated pipe 4 Drainage hole cap 3 5 Drainage jiont 3.2 Installation Site (1) The unit must be installed where strong enough to withstand the weight of the unit and fixed securely, otherwise the unit would topple or fall off. (2) Do not install where there is a danger of combustible gas leakage. (3) Do not install the unit near heat source, steam, or flammable gas. (4) Children under 10 years old must be supervised not to operate the unit. (5) Select a location which is out of children’s reach. Keep the unit away from children. (6) Make sure the location has space for heat exchange and maintenance so that unit can operate reliably with good ventilation. (7) Make sure the location has space for heat exchange and maintenance so that unit can operate reliably with good ventilation. (8) Install the unit where it will not be tilted by more than 5°. (9) During installation, if the outdoor unit has to be exposed to strong wind, it must be fixed securely. Parts for Outdoor Unit 1 Must be connected to the last IDU of 1 communication connection 1 1 4
Ultra Heat GMV5 User Manual (1) If possible, do not install the unit where it will be exposed to direct sunlight. (If necessary, install a blind that does not interfere with the air flow.) (2) Install ODU in a place where it will be free from getting dirty or getting wet by rain as much as possible. (3) Install ODU where it is convenient to connect IDU. (4) ODU and IDU should stay as close as possible to shorten the length of refrigerant pipe and reduce bend angles. (5) Install ODU where the condensate water can be drained out freely during heating operation. Do not place animals and plants in the path of the warm air. (6) Take the air conditioner weight into account and select a place where noise and vibration are small If the ODU is totally surrounded by walls, please refer to the following figures for space dimension: Fig.2 3.3 Piping Work Requirements Refer to the table below for piping work requirements: R410A Refrigerant System Outer diameter (mm/inch) Wall thickness(mm/ inch) Φ6.35(Φ1/4) ≥0.8(1/32) Φ9.52(Φ3/8) ≥0.8(1/32) Φ12.7(Φ1/2) ≥0.8(1/32) Φ15.9(Φ5/8) ≥1.0(1/25) Φ19.05(Φ3/4) ≥1.0(1/25) 4 Installation Instruction NOTICE! Graphics here are only for reference. Please refer to actual products. 5
Ultra Heat GMV5 User Manual 4.1 Dimension of Outdoor Unit and Mounting Hole Unit Outline and Installation Dimension: Unit:mm(inch) Model A B C D E GMV-36WL/B-T(U) GMV-48WL/B-T(U) Fig.3 900 (35-3/8) 340 (13-3/8) 1345 (53) 572 (22-1/2) 378 (15) 6
4.2 Connection Pipe 4.2.1 Schematic Diagram of Piping Connection ODU Outdoor connection pipe Branchs of IDUs 4.2.2 Allowable Length and Height Difference of Connection Pipe Y type branch joint is adopted to connect indoor and outdoor units. Connecting method is shown in the figure below: NOTICE! Equivalent length of one Y-type branch is 0.5m(1-5/8feet). Ultra Heat GMV5 User Manual Gas pipe Liquid pipe Connection pipe between ODU and the first indoor branch Connection pipe between indoor branch and IDUs IDU 1 Connection pipe of indoor branchs Connection pipe between indoor branch and IDUs IDU 2 Connection pipe of indoor branchs Connection pipe between indoor branch and IDUs IDU 3 Branchs of IDUs Fig.4 7
Ultra Heat GMV5 User Manual ODU Height difference between IDU and ODU(H≤50m/164ft) L1 a The 1st branch section IDU Equivalent length to the farthest connection pipe(L≤150m/492ft） Equivalent length from the 1st branch L2 to the farthest pipe(L<4om/131ft) L3 b c d IDU IDU IDU Each Y-type branch equals to 0.5m(1-5/8ft) and each branch header equals to 1.0m(3-1/4ft). Fig.5 Allowable Length and Height Difference of Connection Pipe Piping parameters of GMV-36WL/B-T(U) 、GMV-48WL/B-T(U): Allowable value Fitting pipe m feet Total length (actual length) of fitting pipe 300 984 L1+L2+L3+a+b+c+d Actual length 120 394 L1+L2+L3+d Equivalent length 150 492 Length of farthest fitting pipe From the 1st branch to the farthest indoor pipe 40 131 L2+L3+d ODU at upper side 50 164 —— Height difference between ODU and IDU ODU at lower side 40 131 —— Height difference between IDUs 15 49 —— 4.2.3 Dimension of Pipe (Main Pipe) from ODU to the 1st Indoor Branch Dimension of pipe from ODU to the 1st indoor branch will be determined by the dimension of outdoor connection pipe. 8 between IDUs(h≤15m/49ft) Height difference
Dimension of outdoor connection pipe: Basic module GMV-36WL/B-T(U) φ15.9 (φ5/8) GMV-48WL/B-T(U) φ15.9 (φ5/8) 4.2.4 Selection of Indoor Branches Select indoor branches according to the total capacity of downstream indoor units. if the capacity exceeds that of the outdoor unit, capacity of outdoor unit prevails. Refrigerant system Total capacity of downstream indoor units C (Btu/h) Model Y type branch Ultra Heat GMV5 User Manual Fig. 6 Pipe dimension Liquid pipe Gas pipe (mm/inch) (mm/inch) φ9.52 (φ3/8) φ9.52 (φ3/8) Fig.7 C< 68200 FQ01A 68200≤C≤102400 FQ01B 102400＜C ≤238800 FQ02 238800＜C ≤460600 FQ03 9
Ultra Heat GMV5 User Manual 4.2.5 Dimension of Pipe between Indoor Branches Select pipe between indoor branches according to the capacity of downstream indoor units; if the capacity exceeds that of the outdoor unit, capacity of outdoor unit prevails. Total capacity of downstream indoor units C (Btu/h) C ≤19000 Φ12.7 (Φ1/2) 19000<C≤48500 Φ15.9 (Φ5/8) 48500<C≤76400 Φ19.05 4.2.6 Dimension of Pipe between Indoor Branch and IDU Dimension of pipe between indoor branch and IDU should be consistent with the dimension of indoor pipe. 460600＜C FQ04 Fig.8 Pipe (mm/inch) Liquid pipe (mm/inch) Φ6.35 (Φ1/4) Φ9.52 (Φ3/8) Φ9.52 (Φ3/8) (Φ3/4) 10
Fig. 9 Rated capacity of IDU C(Btu/h) C≤9600 Φ9.52 (Φ3/8) 9600<C≤17000 Φ12.7 (Φ1/2) 17000<C≤48000 Φ15.9 (Φ5/8) 48000<C≤55000 Φ19.05 55000<C≤96000 Φ22.2 (Φ7/8) NOTICE! If the distance between IDU and its nearest branch is over 10m(33feet), then the liquid pipe of IDU (rated capacity ≤17000Btu/h) shall be enlarged. 4.3 Installation of Connection Pipe (1) Conform to the following principles during pipe connection: Connection pipe should be as short as possible, so is the height difference between indoor and outdoor units. Keep the number of bends as little as possible. Radius of curvature should be as large as possible. (2) Weld the connection pipe between indoor and outdoor units. Please strictly follow the requirements for welding process. Rosin joint or pin hole is not allowed. (3) When laying the pipe, be careful not to distort it. Radius of bending parts should be over 200mm(8inch). Note that pipes cannot be repeatedly bent or stretched; otherwise the material will get harder. Do not bend or stretch the pipe for more than 3 times at the same position. 4.3.1 Flaring Process (1) Use pipe cutter to cut the connection pipe in case it is unshaped. (2) Keep the pipe downward in case cutting scraps get into the pipe. Clear away the burrs after cutting. Ultra Heat GMV5 User Manual Gas pipe (mm/inch) Liquid pipe (mm/inch) Φ6.35 (Φ1/4) Φ6.35 (Φ1/4) Φ9.52 (Φ3/8) Φ9.52 (Φ3/8) (Φ3/4) Φ9.52 (Φ3/8) 11
Ultra Heat GMV5 User Manual
(3) Remove the flared nut connecting indoor connection pipe and outdoor unit. Then use
flaring tool to fix the flared nut into the pipe (as shown in Fig.10).
(4) Check if the flared part is flaring evenly and if there is any crack.
4.3.2 Pipe Bending
(1) Reshape the pipe by hand. Be careful not to damage the pipe.
(2) Do not bend the pipe over 90°.
(3) If pipe is repeatedly bent or stretched, it will get hard and difficult to bend and stretch
again. Therefore, do not bend or stretch the bend for over 3 times.
(4) In case that direct bending will open cracks to the pipe, first use sharp cutter to cut the
insulating layer, as shown in Fig. 12. Do not bend the pipe until it is exposed. When
bending is done, wrap the pipe with insulating layer and then secure it with adhesive
tape.
Fig. 11 Fig. 12
Correct
Wrong
4.3.3 Indoor Pipe Connection
(1) Remove pipe cover and pipe plug.
(2) Direct the flared part of copper pipe to the center of screwed joint. Twist on the flared nut
tightly by hand, as in Fig. 13. (Make sure indoor pipe is correctly connected. Improper location of
the center will prevent flared nut from being securely twisted. Thread of nut will get damaged if the
flared nut is twisted forcibly.)
(3) Use torque wrench to twist on the flared nut tightly until the wrench gives out a click
sound. (Hold the handle of wrench and make it at right angle to the pipe. as in Fig. 14)
(1)
Use sponge to wrap the un-insulated connection pipe and joint. Then tie the sponge tightly with plastic tape.
(2)
Connection pipe should be supported by a bearer rather than the unit.
(3)
The bending angle of piping should not be too small; otherwise the piping might have cracks. Please use a
pipe bender to bend the pipe.
(4)
When connecting IDU with connection pipe, do not pull the big and small joints of IDU with force in case the
capillary tube or other tubes have cracks and cause leakage.
Fig. 10
12
Fig. 13 Fig. 14
4.3.4 Outdoor Pipe Connection
Twist the flared nut on the connection pipe of outdoor valves. Twisting method is the same as
for indoor pipe connection.
According to customer requirement or space limit, outlet pipe can be installed from the front,
right or rear side.
4.3.5 Installation of Y-type Branch
(1) Y-type Branch
Ultra Heat GMV5 User Manual
Pipe Diameter
Tightening Torque
6mm(1/4inch)
15-30N·m(11-22ft.-1b.)
9.5mm(3/8 inch)
35-40N·m(26-29ft.-1b.)
12.7mm(1/2 inch)
45-50N·m(33-37ft.-1b.)
16mm(5/8 inch)
60-65N·m(44-48ft.-1b.)
Fig. 15
13 Ultra Heat GMV5 User Manual to other branches or IDUs Outlet 1 Y-type branch Inlet Field supplied Outlet 2 Field supplied ODU Fig. 16 (2) Y-type branch has several pipe sections with different dimension, which facilitates to match with various copper pipes. Use pipe cutter to cut in the middle of the pipe section that is of proper dimension and remove burrs as well. See Fig. 17. (3) Y-type branch must be installed vertically or horizontally. Within ±30° Cut in the middle Within ±30° Fig. 17 Branch shall be isolated by insulating material that can bear 120℃(248℉)or even higher temperature. The attached foam of branch cannot be taken as insulating material. 4.3.6 Thermal Insulation for Pipeline (1) For multi VRF system, every copper pipe should be labeled so as to avoid misconnection. (2) At the branch inlet, leave at least 500mm(19-3/4inch) straight pipe section. (3) Thermal insulation for pipeline 1) To avoid condensate or water leakage on the connection pipe, the gas pipe and liquid pipe must be wrapped with thermal insulating material and adhesive tape for insulation from the air. 3) Joints of indoor and outdoor unit should be wrapped with insulating material and leave no gap between pipe and wall. See Fig. 18. 14
Ultra Heat GMV5 User Manual Thermal insulating layer is required to be wrapped a Thermal insulatin No gap Fig. 18 5) When wrapping the tape, the later circle should cover half of the former one. Don’t wrap the rape too tight, otherwise the insulation effect will be weakened. 6) After wrapping the pipe, apply sealing material to completely seal the hole on the wall. (1) Thermal insulating material shall be able bear the pipe temperature. For heat pump unit, liquid pipe should bear 70℃(158℉) or above and gas pipe should bear 120℃(248℉) or above. For cooling only unit, both liquid pipe and gas pipe should bear 70℃(158℉) or above. (2) Thermal insulating material of branches should be the same as that of the pipeline. The attached foam of branches cannot be taken as insulating material. 4.3.7 Support and Protection of Pipeline (1) Support should be made for hanging connection pipe. Distance between each support cannot be over 1m(3-1/4feet). (2) Protection against accidental damage should be made for outdoor pipeline. When pipeline exceeds 1m(3-1/4feet), a pinch board should be added for protection. 4.4 Disassembly of Compressor Feet In order to prevent unit from damage during transportation, 2 metal pieces are fitted to outdoor unit’s compressor feet before unit leaves factory. See Fig. 19. Compressor Binding nut Metal pieces Fasten the nut after removal Metal pieces Fig. 19 When installing the unit, metal pieces for transportation must be removed. Then fasten the binding nuts again and wrap back soundproofing cotton.If unit runs with metal pieces fitting on, 15
Ultra Heat GMV5 User Manual compressor will shake abnormally and unit’s operating life will be shortened. 4.5 Leak Test, Vacuum Pumping, Refrigerant Adding 4.5.1 Leak Test (1) Please make sure that the stop valves of the outdoor unit are closed during the operation. (2) The leak test should be made by pressurizing nitrogen gas. (3) Turn on the Hi-knob and Lo-knob. The leak test should be done simultaneously at both the gas and liquid stop valves. (4) Open the pressure reducing valve, pressurize the connection pipes to 1.0 MPa (10 bar) slowly, wait fifteen minutes, and make sure that the pressure will not drop. (5) Rise the pressure to 4.0 MPa (40 bar) slowly, wait 24 hours, and make sure the pressure will not drop. (6) If the pressure does not decrease, the pipes have passed the test. Otherwise, look for where the gas leaks from. NO. 1 2 3 4 Name Outdoor unit Gas side stop valve Liquid side stop valve Pressure-vacuum gauge NO. 5 6 7 8 Name Hi-knob Lo-knob Pressure reducing valve Nitrogen Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation! There is no extra refrigerant in the outdoor unit for air purging! 4.5.2 Vacuum Pumping (1) Make sure that the stop valves of the outdoor unit are closed fully during the operation. (2) As shown in the following figure Fig.21, expel the gas from the refrigerant pipes by the vacuum pump. (3) Open the pump and turn on the knobs to evacuate the gas in the liquid and gas pipes. The vacuuming should be done simultaneously at both the gas and liquid stop valves. Fig.20 16
(4) When the pressure of the system is less than -0.1Mpa (-1bar), keep the system for more than one hour under the condition. NO. 1 2 3 4 Name Outdoor unit Gas side stop valve Liquid side stop valve Pressure-vacuum gauge NO. 5 6 7 Name Hi-knob Lo-knob Vacuum pump (5) Turn off the knobs firstly and then the pump. If the pressure of the pressure-vacuum gauge does not rise within 2 hours, the system is under a vacuum. Otherwise, the system has leaked, please look for where the gas leaks in. 4.5.3 Refrigerant Adding (1) Refrigerant quantity of outdoor unit before delivery: Model GMV-36WL/B-T(U) GMV-48WL/B-T(U) Refrigerant Qty (kg/oz) 6.5 (229) (1) The refrigerant amount charged before delivery doesn’t include the amount that needs to be added to indoor units and the connection pipeline. (2) Length of connection pipe is decided on site. Therefore the amount of additional refrigerant shall be decided on site according to the dimension and length of field-installed liquid pipe. (3) Record the amount of additional refrigerant for convenience of after-sales service. Ultra Heat GMV5 User Manual Fig. 21 6.5 (229) 17
Ultra Heat GMV5 User Manual NO. 1 2 3 4 Name Outdoor unit Gas side stop valve Liquid side stop valve Pressure-vacuum gauge NO. 5 6 7 8 Name Hi-knob Lo-knob R410A tank Scale Procedures for adding refrigerant 1) When the liquid and gas stop valves have not been opened, the system is under the vacuum: ① Refer to Fig. 22 (a); connect the R410A tank to the system. ② Turn on the R410A tank and the Hi-knob; charge the R410A refrigerant into the unit from the liquid side stop valve. The Lo-knob should be closed completely. ③ Turn off the R410A tank and the Hi-knob immediately, when the adding refrigerant is enough. ④ Turn on the liquid and gas side stop valves in an anticlockwise direction slowly and completely. 2) If the pressure of the system is too high to charge refrigerant, you can do as follow after the trial run. ① Turn off all indoor units, then turn off power after the compressor and fans stop; ② After turn off power 5 min, refer to the right of the Fig. 22 (b) connect the R410A tank to the system, keep the R410A tank and the Lo-knob closing; ③ Turn on the power of the air conditioner, and set cooling mode, running more than 20min; ④ Turn on the R410A tank and the Lo-knob; charge the R410A refrigerant into the unit from the gas side stop valve. ⑤ Turn off the R410A tank and the Lo-knob immediately when adding refrigerant is enough. ------------------------------------------------------------------------------------------------------------------------- Caution！ ◆ Make sure the liquid and gas side stop valves are opened completely after the installation. ◆ Make sure the length of liquid pipe is exactly. ◆ Additional refrigerant charge must be measured exactly. ◆ Make sure that the refrigerant which charge into the unit is in liquid state. ◆ Please prevent the refrigerant leakage from your body when remove the charging hose. ◆ Please heat the refrigerant tank with hot water or hot air when the outside temperature is too low. However, it must be forbidden to heat with fire directly, otherwise it may lead to explosion. ------------------------------------------------------------------------------------------------------------------------- (2) Calculation of the amount of additional refrigerant Calculation method of the quantity of additional refrigerant (based on liquid pipe) Quantity of additional refrigerant = ∑length of liquid pipe X quantity of additional refrigerant per meter(39-3/8inch) (a) (b) Fig. 22 18
Ultra Heat GMV5 User Manual Diameter of Φ22.2 (Φ7/8) Φ19.05 Φ15.9 (Φ5/8) Φ12.7 (Φ1/2) Φ9.52 (Φ3/8) Φ6.35 (Φ1/4) liquid pipe (mm/inch) (Φ3/4) kg/m 0.35 0.25 0.17 0.11 0.054 0.022 oz/inch 0.314 0.224 0.152 0.099 0.048 0.020 NOTICE! Liquid pipe that is within 20m(65-5/8feet) doesn’t need to be added with refrigerant. First confirm that there is no leakage from the system. When compressor is not working, charge additional R410a with specific amount to the unit through the filling opening of the liquid pipe valve of the outdoor unit. If required amount cannot be quickly filled due to pressure increase of the pipe, then set the unit in cooling startup and fill refrigerant from the low pressure check valve of the outdoor unit. (3) Calculation example ODU D C B A d c b a IDU ④ ③ ② ① Fig. 23 IDU No. IDU ① IDU ② IDU ③ IDU ④ Model Duct type GMV-ND18PLS/A-T(U) Duct type GMV-ND12PLS/A-T(U) Duct type GMV-ND09PLS/A-T(U) Duct type GMV-ND09PLS/A-T(U) Liquid pipe: No. A B C D Pipe size φ9.52mm (φ3/8inch) φ9.52mm (φ3/8inch) φ9.52mm (φ3/8inch) φ6.35mm (φ1/4inch) Length 10m (32-3/4feet) 5m (16-3/8feet) 5m (16-3/8feet) 5m (16-3/8feet) No. a b c d Pipe size φ9.52mm (φ3/8inch) φ6.35mm (φ1/4inch) φ6.35mm (φ1/4inch) φ6.35mm (φ1/4inch) Length 3m (9-3/4feet) 3m (9-3/4feet) 2m (6-5/8feet) 1m (3-1/4feet) Total length of each liquid pipe φ9.52：A+B+C+a=10+5+5+3=23m(75-1/2 feet) 19
Ultra Heat GMV5 User Manual φ6.35: D+b+c+d=5+3+2+1=11m(36feet) NOTICE! Liquid pipe that is within 20m(65-5/8 feet) doesn’t need to be added with refrigerant. Therefore, the minimum quantity of additional refrigerant = (23-20)×0.054+11×0.022＝ 0.404kg(14oz) 4.6 Electric Wiring (1) All electrical installation must be performed by qualified technicians in accordance with local laws, regulations and this user manual. (2) Use air conditioner specialized power supply and make sure that it is consistent with system’s rated voltage. (3) Do not pull the power cord with force. (4) Caliber of the power cord must be large enough. A damaged power cord or connection wire must be replaced by specialized electrical cords. (5) Connect the unit to specialized grounding device and make sure it is securely grounded. It’s a must to install air switch and current circuit breaker that can cut off the power of the entire system. The air switch should include magnetic trip function and thermal trip function so that system can be protected from short circuit and overload. (6) Air conditioner belongs to class I electrical appliance, so it must be securely grounded. (7) The yellow-green wire inside the unit is a ground wire. Do not cut it off or secure it with tapping screws, otherwise it will lead to electric shock. (8) Power supply must include secure grounding terminal. Do not connect the ground wire to the following: ①Water pipe; ②Gas pipe; ③Drain pipe; ④Other places that are deemed as not secure by professional technicians. 4.6.1 Electrical Wiring (1). For solid core wiring (Fig.24) 1). Cut the wire end with a wire cutter or wire-cutting pliers, then strip the insulation about 25mm (15/16inch) . 2). Using a screwdriver, remove the terminal screw(s) on the terminal board. 3). Using pliers, bend the solid wire to form a loop suitable for the terminal screw. 4). Shape the loop wire properly, place it on the terminal board and tighten securely with the terminal screw using a screwdriver. (2). For strand wiring (Fig. 24) 1） Cut the wire end with a wire cutter or wire-cutting pliers, then strip the insulation about 10mm (3/8inch) . 2） Using a screwdriver, remove the terminal screw (s) on the terminal board. 3） Using a round terminal fastener or pliers, securely clamp a round terminal to each stripped wire end. 4） Position the round terminal wire, and replace and tighten the terminal screw with a screwdriver.(Fig. 25) 20
(3). How to fix connection cord and power cord by cord clamp After passing the connection cord and power cord through the insulation tube, fasten it with the cord clamp.(Fig. 26) (1) Before starting work, check that power is not being supplied to the indoor unit and outdoor unit. (2) Match the terminal block numbers and connection cord colors with those of the indoor unit side. Erroneous wiring may cause burning of the electric parts. (3) Connect the connection cords firmly to the terminal block. Imperfect installation may cause a fire. (4) Always fasten the outside covering of the connection cord with cord clamps. (If the insulator is not clamped, electric leakage may occur.) (5) Always connect the ground wire. 4.6.2 Wiring Diagram (1) Connection of power cord and communication wire Separate power supply for IDU and ODU NOTICE! The remote monitor can be installed when it is necessary. The wire (match with resistance) must be connected with ODU (see Fig. 27a and b) only the remote monitor is installed. Ultra Heat GMV5 User Manual Fig. 24 Fig. 25 Fig. 26 21
Ultra Heat GMV5 User Manual Fig.27 a Connection of power cord and communication wire for IDU and one ODU Fig.27 b Connection of power cord and communication wire for IDU and multi ODUs NOTICE! : ODU n(Max)=16.The wire (match with resistance) must be connected with the last ODU. (2) The wiring diagram for power cord of outdoor unit and communication wire. 22
Fig.28 Wiring of the Power Cord (1) Open the side plate. (2) Connect the power cord to the terminals “L1”, “L2” and also the earthing screw, and then connect the communication line “D1,D2” of the indoor unit to those of the outdoor unit correspondingly. The communication line “G1, G2” could be used to connect the remote monitor. Please use the bonding screw to connect the earthing cord. The location is showing in the Fig.28. (3) Fix the power cord and communication line with wire clips. (4) Let the power cord and communication line go through the rubber ring. (3) Selection of air switch and power cord: Model Power supply GMV-36WL/B-T(U) 208/230V~ 60Hz 50 50 45 GMV-48WL/B- T(U) 208/230V~ 60Hz 50 50 45 (1) Selection of circuit breaker and power cord in the above table is based upon unit’s maximum power (maximum current). (2) Specification of power cord is based on the working condition where ambient temperature is 40℃(104℉) and multi-core copper cable (working temperature is 90℃(194℉), e.g. power cable with YJV cross-linked copper, insulated PE and PVC sheath) is lying on the surface of slot. If working condition changes, please adjust the specification according to national standard. (3) Specification of circuit breaker is based on the working condition where ambient temperature of circuit Ultra Heat GMV5 User Manual Max Fuse Size/Fusible Max. Max Ckt, Bkr Size/Disjoncteur Min. Circuit Ampacity (A) (A) Max. (A) 23
Ultra Heat GMV5 User Manual breaker is 40℃(104℉). If working condition changes, please adjust the specification according to national standard. 5 Check Items after Installation and Test Operation 5.1 Check Items after Installation Check Items Conditions Might Happen Check Has the unit been fixed firmly? The unit may drop, shake or emit noise. Has the gas leakage be checked? Does the unit get proper thermal insulation? Does the unit drain well? It may cause condensation and dripping. Is the voltage in accordance with the related voltage specified on the nameplate? Is the electric wiring and piping connection installed correctly and securely? Has the unit been earthed securely? It may cause electrical leakage. Is the power cord specified? It may cause malfunction or damage the part. Has the inlet and outlet been clogged? Has the pipe length and refrigerant charging amount been recorded? Is the communication line connection installed correctly? Is the piping connection and valves states installed correctly? It may cause insufficient cooling/heating capacity. It may cause condensation and dripping. It may cause malfunction or damage the part. It may cause malfunction or damage the part. It may cause insufficient cooling/heating capacity. The refrigerant charging amount is not accurate. It causes communication malfunction the part. It may cause malfunction or damage the part. 24
5.2 Trial Run 5.2.1 Check before Trial Running, Must Preheat Compressor 5.2.2 Trial Run 5.2.2.1 Notices (1) Before the trial running, make sure the unit is power on and compressor has been preheated Ultra Heat GMV5 User Manual Fig.29 25
Ultra Heat GMV5 User Manual for more than six hours. Touch the unit to check whether it’s normally preheated. Start test operation after unit is normally preheated, otherwise compressor might be damaged. (2) Before the trial running, make sure the needed amount of refrigerant has been added to the pipe or at least 70% of the needed refrigerant has been added. (3) During the trial running, system will operate according to the ambient temperature. 1) When outdoor temperature is above 20℃(68℉), debugging shall be in cooling mode. 2) When outdoor temperature is below 20℃(68℉), debugging shall be in heating mode. 5.2.2.2 Trial Run (1) The trial run should be carried out by the professionally skilled personnel on the premise that all items listed above are in normal conditions. (2) Let the unit energized and switch the wired controller or the remoter controller to “ON”. (3) The fan motor and compressor of the outdoor unit will run automatically in three minutes. (4) If there is some unusual so started, turn off the unit for an immediate check. Before restarting the unit, make sure the compressor has been preheated for more than 6 hours. 6 Common Malfunctions and Troubleshooting (1) In the event of abnormal conditions (like, stinky smell), please shut off the main power supply immediately and then contact the GREE appointed service center; otherwise the continuous abnormal running would damage the air conditioning unit and also would cause electric shock or fire hazard etc. (2) Do not repair the air conditioning personally but instead contact the professionally skilled personnel at the Gree appointed service center, as the incorrect repair would cause electric shock or fire hazard etc. 6.1 Check before Contacting Service Center Conditions Causes Corrective Actions Broken fuse or opened breaker. Change the fuse or close the breaker. Power off. Restart the unit when power on. Power supply plug is loose. Plug the power supply properly. The unit does not Insufficient energy of remote run controller. Remote controller out of the control scope. The unit stops soon Clogged air intake/outlet of Clear the obstacle. Change new battery. Keep the control distance within 8 meters 26
after it starts indoor/outdoor unit. Clogged air intake/outlet of indoor/outdoor unit. Improper temperature setting. Too low set of fan speed. Abnormal cooling or Incorrect airflow direction heating Opened door or window. Close the door or window. Direct sunlight. Too much people in the room. Too much heat sources in the room. Reduce heat sources. Dirty filter screen. Clean the filter screen. Note: If problem cannot be solved after the above check, please contact Gree appointed service center and also give a description of the error occurred as well as the model of the unit. 6.2 Normal Phenomenon Conditions Causes When restarting the unit soon after it is stopped. The overload protection switch makes the startup delay for 2 minutes. As soon as press the “Temperature The unit does not run Set” button. The moment the unit is powered on. The unit blows out When the cooling operation starts. mist The unit “buzzes” as soon as it starts The unit generates running. noise The unit “swishes” during the cooling operation. Ultra Heat GMV5 User Manual Clear the obstacle. Adjust the setting of wireless remote controller or wired controller. Adjust the setting of wireless remote controller or wired controller. Adjust setting at wireless remote controller or wired controller Hang a curtain or blinds over the window. The unit will stand by for approximate one minute. The hi-humidity air indoor is cooled quickly. It is the sound generated during the initialization of the electronic expansion valve. It is the sound when the refrigerant gas runs inside the unit. 27
Ultra Heat GMV5 User Manual The unit “swishes” when it is started or stopped. The unit “swishes” when it is in and after the running. The unit “squeaks” when it is in and after the running. The unit blows out When the unit restarts after it is not dust. used for a long time. The unit emits odors. When the unit is running. 6.3 Error Display 6.3.1 Error Code of Protection Error Item Code Indoor Unit Indoor fan protection L1 L1 L1 Water overflow protection L3 L3 L3 Anti-freeze protection L5 L5 L5 Mode conflict L6 - L6 Indoor ambient temperature sensor error d3 d3 d3 Indoor coil inlet temperature sensor error d4 d4 d4 Indoor mid-coil temperature sensor error d5 d5 d5 Indoor coil outlet temperature sensor error d6 d6 d6 Indoor humidity sensor error d7 d7 d7 Jumper error d9 d9 d9 Outdoor ambient temperature sensor error b1 b1 b1 Outdoor heat-exchanger coil outlet temperature sensor error b3 b3 b3 Vapor-liquid separator inlet temperature sensor error b6 b6 b6 High pressure protection E1 E1 E1 Low pressure protection E3 E3 E3 Discharge protection E4 E4 E4 Refrigerant-lacking protection Ed E0 Ed Compressor power protection EN E0 EN Intermediate vapor injection temperature sensor error Fb E0 Fb It is the sound when the refrigerant gas stops running. It is the sound when the draining system is operating. It is the sound of frication generated by the skin plate etc which swells due to the temperature change. The dust inside the unit is blown out again The odors absorbed in are blown out again. Outdoor Unit Display Display 28
EEPROM read-write error F0 F0 F0 High pressure sensor error F1 F1 F1 Middle pressure sensor error F2 E0 F2 Low pressure sensor error F3 F3 F3 Discharge temperature sensor error F6 F6 F6 High pressure switch Fd E0 Fd AC over current P5 P0 P5 IPM over current protection P6 E0 P6 IPM module overheat P8 P0 P8 Desynchronizing protection P9 P0 P9 Busbar over voltage protection PH P0 PH Phase current detection fault PC P0 PC Busbar under voltage protection PL P0 PL Capacitor charge error PF P0 PF Demagnetization protection PU P0 PU Communication error between indoor and outdoor units, indoor unit’s wired controller C0 C0 C0 485 communication error between main controller and drive controller C2 C2 C2 Fan motor error H0 H0 H0 PFC over current protection P4 E0 P4 PFC module overheat Pn P0 Pn Phase loss protection of compressor PE P0 PE Malfunction of lack of IDU C4 C4 C4 485 communication error between main controller and debugging controller C1 - C1 6.3.2 Error Code of Limiting Frequency Reduction Protection Limited frequency reduction for high pressure protection FA Limited frequency reduction for low pressure protection FH Limited frequency reduction for discharge temperature protection Limited frequency reduction for AC current protection F8 Limited frequency reduction for power protection FC Limited frequency reduction for IPM temperature protection FL Limited frequency reduction for PFC temperature protection FE Ultra Heat GMV5 User Manual Error Item Code Display F9 Only the outdoor unit displays the code 29
Ultra Heat GMV5 User Manual 6.3.3 Operation Code Operation Code Indoor Unit Display Outdoor Unit Display Trail run A0 A0 A0 Fluorine recycle A2 A2 A2 Defrosting A3 A3 A3 Oil return A4 - A4 Testing online A5 A3 A4 Vacuumization A8 A8 - Test module SS - SS Note: Last ten records of protection shutdown or limited frequency reduction for protection can be searched through the debugging controller. 7 Maintenance and Care Regular check, maintenance and care can extend unit’s service life. Please have specialized person in charge of the management of air conditioners. 7.1 Outdoor Heat Exchanger Outdoor heat exchanger shall be cleaned regularly, which is at least once every two months. You can use a dust catcher with nylon brush to clean away the dust on the heat exchanger. If compressed air source is available, it also can be used to clean the heat exchanger. Do not clean it with water. 7.2 Drain Pipe Please check regularly whether drain pipe is blocked or not. Make sure condensate can be drained out smoothly. 7.3 Notice before Seasonal Use (1) Check whether air inlets and air outlets of indoor and outdoor units are blocked; (2) Check whether ground connection is reliable or not; (3) Check whether batteries in the remote controller are replaced or not; (4) Check whether air filter is properly installed; (5) If unit starts up after not operating for a long time, it should be power on 8 hours before operation starts so as to preheat the outdoor compressor; (6) Check whether outdoor unit is securely installed. If there is any problem, please contact Gree authorized service center. 30
7.4 Maintenance after Seasonal Use
(1) Disconnect power of the entire system;
(2) Clean the air filter and outer case of indoor and outdoor units;
(3) Clean away the dust and obstacles on indoor and outdoor units;
(4) If outdoor unit has rust, please apply some paint to it so as to prevent the rust from
growing.
7.5 Parts Replacement
Parts and components can be obtained from nearby Gree office or Gree distributor.
When you are conducting air tightness test and leakage test, do not mix oxygen, C2H2 or other dangerous gas into
the refrigerant circuit. Otherwise, it may lead to danger. Use nitrogen or refrigerant to conduct the tests.
8 After-sales Service
If there’s quality defect or other problems in the product, please contact Gree local
after-sales service department for help.
Warranty must be based on the following conditions:
(1)Product’s initial startup must be performed by professional technicians from Gree service center
or persons assigned by Gree.
(2)Only Gree spare parts are used,
(3)All instructions of unit operation and maintenance in this manual must be strictly followed
according to set period and set frequency.
(4)Any breach of the above conditions will disable the warranty.
Ultra Heat GMV5 User Manual
31 GREE ELECTRIC APPLIANCES, INC. OF ZHUHAI Add: West Jinji Rd, Qianshan, Zhuhai, Guangdong, China, 519070 Tel: (+86-756) 8522218 Fax: (+86-756) 8669426 E-mail: gree@gree.com.cn www.gree.com